Fabrication of metal structures
The company has six metal construction plants located in the cities of Taraz, Shymkent, Karaganda, Rudny, Pavlodar, and Ust-Kamenogorsk.
The plants are equipped with a sufficient range of metal processing and welding equipment, which enables the production of any metal structures that meet the requirements of current regulatory documents and standards in the Republic of Kazakhstan.
Only high-quality raw materials and materials from leading Kazakhstani, Russian, and European manufacturers that comply with international standards are used for the production of metal structures.
Ensuring the quality of the manufactured products is achieved through careful control at all stages of production, including incoming inspection of raw materials and materials, in-process control during production, and final quality control of the finished products carried out by quality departments at the plants.
To ensure the safety during transportation, a delivery scheme (by road or railway) is developed for each order, as well as a packaging and loading scheme.
WHAT SERVICES DO WE PROVIDE
Our specialization includes the manufacturing of buildings from metal structures, providing design services, and more. The company constructs frameworks and modernizes pre-existing elements. To accomplish this, our employees possess both experience and equipment. We utilize mechanical and gas steel cutting techniques and have access to lathe and milling machines. These are modern automated units that operate with high precision. Their use significantly simplifies the production of metal structures..
THE WORK WILL TAKE ON AVERAGE 3-5 WEEKS.
The welding technologies used by our company encompass three options: manual welding, gas shielded welding, and arc welding. To protect against corrosion, we employ abrasive cleaning, hydrodynamic painting, and hot-dip galvanizing. These measures will extend the service life of the structure by 5-7 years.
PRODUCT RANGE
METAL FRAME ELEMENTS
Including: trusses, columns, support beams, floor beams, purlins, embedded items, bracing.
Building frames for industrial and civil purposes, complete with cladding structures – wall and roof panels of the “Sandwich” type with mineral wool insulation made of basalt fiber.
INDUSTRIAL OVERPASSES AND GALLERIES
Including: screen overpasses, loading and unloading overpasses, and overpasses for technological pipelines.
Possible types of materials used: beams, channels, angles, and profile pipes.
BRIDGE STRUCTURES
MARINE AND RAILWAY CONTAINERS
MAST AND TOWER STRUCTURES
RESERVOIRS AND TANKS
Including: vertical and horizontal steel tanks for storing crude oil and petroleum products with a capacity ranging from 100 to 100,000 cubic meters.
Fast-erect buildings
Non-standard constructions
Any non-standard constructions according to the Customer’s drawings
We will be useful to the following enterprises:
Owners of woodworking and food industry enterprises: We have more than 100 regular clients in these industries who are satisfied with the results and turn to us for the first necessity of workspace modernization.
Our metal construction manufacturing plant is also ready to collaborate with:
Municipal enterprises
Contractors specializing in fast-track construction projects
Agricultural companies
Enterprises requiring modernization of conveyor lines
Shipbuilding and machinery manufacturing firms
The cost of manufacturing metal structures per ton varies in each case. Expenses depend on the grade of the chosen material and the specifics of delivery. Call our managers and you will be able to find out the exact amount. With us, there are no markups or hidden commissions. People who have placed orders for the manufacturing of metal structures have already experienced this.
The manufacturing process
The process of manufacturing metal structures consists of the following main stages:
01
METAL PROFILE ACCEPTANCE AND CLEANING (REMOVAL OF RUST AND SCALE)
02
FABRICATION OF COMPONENTS AND METAL STRUCTURES
03
ASSEMBLY AND WELDING OF THE PREFABRICATED COMPONENTS
04
PAINTING, PACKAGING, AND SHIPPING
Our metal construction manufacturing plant is also ready to cooperate with:
Municipal enterprises
Contractors specializing in the construction of fast-erecting structures
Agricultural companies
Enterprises in need of conveyor line modernization
Shipbuilding and machinery companies
The metal construction manufacturing of Imstalcon JSC is equipped with technological lines for cutting blanks from profiled rolled metal, cutting metal on sheet shears, linear sheet cutting, hole drilling, rolling of blanks, straightening and bending of sheet metal, electric welding on automatic and semi-automatic machines, surface cleaning, priming, and painting.
During the metal processing, cutting is one of the most labor-intensive and complex operations, which is performed using several methods depending on the type of production, type and size of blanks, and profile of rolled metal.
The process of blank processing includes operations such as hole drilling, straightening of sheet metal, and its bending. For these purposes, the company’s plants are equipped with all the necessary equipment for high-quality production.
The bending of sheet metal is carried out using the cold method. The sheet bending equipment allows for complex spatial bending of metal. The use of programmable 3-axis stops significantly speeds up the manufacturing process while maintaining high accuracy in sheet bending. The UBBDA 80/3150 sheet bending machine by Ernst Holman Magdeburg can roll sheets up to 80 mm thick and 3150 mm wide.
You can submit an application, ask a question, or request a price quote using the form below: